Our Facilities

The Factory

  • 105,000 square feet
  • 1300 employees

Machinery & Equipment

PATTERN & MARKER DEPT SIZE / MODEL QTY
GERBER ACCUMARK V 10.0 2
GERBER ACCENEST V 10.0 1
GERBER DIGITIZER 1
GERBER PLOTTER XPL 1
CUTTING DEPARTMENT SIZE / MODEL QTY
CUTTING TABLES 72″ & 84″ 6
SPREADING MACHINE 75″ x 15″ 6
FABRIC INSPECTION 1
WINDER/SLICER Variable 1
TOTAL CUTTING DEPT. 14
SEWING SECTION QTY
SINGLE NEEDLE LOCKSTITCH W/ AUTO POS / TRIM / TACK / Juki 104
DOUBLE NEEDLE 1/4″ GAUGE L/S W/AUTO POS / TRIM / TACK Juki 30
DOUBLE NEEDLE 1/4″ GAUGE LOCK STITCH Juki 20
MULTI NDL 1/4″ GAUGE WAISTBAND W/ROLLERS & PULLERS Yamato 12
4 NEEDLE FLATLOCK Yamato 4
4 NEEDLE FLATLOCK Union Special 25
4 NEEDLE FLATLOCK Pegasus 140
5 NEEDLE FLATLOCK Mauser 15
2/3 NEEDLE FLATLOCK Pegasus 20
3 THREAD OVERLOCK BACK LATCHING YA 6003H – 04DF / B3 Yamato 55
3 THREAD OVERLOCK YA 6003H – 04DF Yamato 76
3 THREAD OVERLOCK FOR TAPE NECK AZF YA 6003 Yamato 19
FIVE THREAD TRUE SAFETY STITCH YA 6500H Yamato 91
FOUR THREAD MOCK SAFETY STITCH Yamato 40
3 NEEDLE COVERSTITCH VF 2429G – 132M Yamato 85
3 NEEDLE COVERSTITCH 2713 Yamato/Siruba 80
3 NEEDLE COVERSTITCH VG 2700-164/UT-A34/ST2-A Yamato 24
LOCK STITCH BUTTON HOLE Juki 16
BAR TACK LK 1900 Juki 24
BUTTON SEW “X” STITCH Juki 19
BLIND STITCH Juki 12
HEAT TRANSFER PRESSURE MACHINE Trekk & Avery 35
PAD PRINTER InkCups Now 4
TOTAL PRODUCTION DEPT. 1144
FINISHING SECTION QTY
CONVEYOR NEEDLE DETECTOR Hishima 1
STEAM BOILER 25 H.P. 1
MANUAL NEEDLE DETECTOR Hishima 4
FLAT VACUUM PRESSING TABLES 30
STEAM HAND IRONS 35
TOTAL FINISHING DEPT. 92

Systems & Processes

INFORMATION SYSTEMS
NGC GES ERP software including EDI, computerized processing, Raw Materials Purchasing & Inventory Management.
UPC Printing
Gerber –  PDM Pattern Making System 1
QUALITY DATA
Quality Manual Available
Inspection Results Maintained
AREAS OF QUALITY INSPECTION
FABRIC – Defects/Shade 10-100%
FABRIC TESTING – Shrinkage, Crocking, Color Migration, Burst Strength, Sewing, Weight, Color Matching, Color Shade bands
TRIMS – Quantity/Quality/Correctness – 10%
CUTTING – Final Audit before ship to sew – 10%
IN-LINE – Sewing Lines – 5 times/day – 2% AQL
FINAL EXAM – All Inspected – 100%
FINAL AUDIT – All styles audited beforebefore ship – 2.5% AQL.

Sample Department

  • Patterns
  • Protos
  • Sales Samples
  • Final Approval

Production System

  • Modular Unit Production System
  • Progressive Bundle Production System
  • Piece Rate/Production Bonus Incentive Compensation

Screen Printing/Embroidery

Outside Contractors

Monthly Production**

Active wear  Tops and Bottoms

40,000 Cut/40,000 Sew/Dozens Volume/300 dozen minimum per style

Ladies Yoga Pants/ Shorts

80,000 Cut/80,000 Sew/Pieces Volume/300 dozen minimum per style

Men’s Pull Over  Performance Tops

60,000 Cut/60,000 Sew/Dozens Volume/300 dozen minimum per style

Mens and Ladies Baselayer

100,000 Cut/100,000 Sew/Dozens Volume/300 dozen minimum per style

 

**All categories exported to the United States  are quota and duty free.